Usage: Suitable for CAT5E/ CAT6/ CAT7 Lan cables pair twisting.
1. Triple pitches design, 1.5 times speed to traditional double twisting machine when with 33% back twisting rate.
2. Servo electronic pitch, touch screen setting, PLC controller, accuracy within +/-2%.
3. Active take up, tension stable from empty to full bobbin.
The Triple Stranding Machine is a core precision equipment in network cable manufacturing, specifically designed for the precise twisting of insulated copper wire pairs used in CAT5E, CAT6, CAT7, and higher-grade data cables. The quality of this twisting process directly determines the final cable's signal transmission speed, crosstalk immunity, and electrical performance stability. As a professional manufacturer in this field, Jiangsu Newtopp Precision Machinery Co., Ltd. leverages over a decade of R&D and manufacturing experience in high-precision cable equipment. We integrate advanced servo control technology with proven process know-how to provide customers with efficient, stable, and user-friendly high-performance twisting solutions.
High-Efficiency Triple Pitch Design: Incorporates a unique synchronous triple-pitch twisting mechanism. Compared to traditional double-pitch machines, it significantly increases theoretical production efficiency while maintaining the required 33% back-twist ratio, meeting the demands of large-scale production for high-quality network cables.
Intelligent Servo Control: Features a fully servo-driven electronic pitch control system. Parameters are set and adjusted via a touchscreen HMI (Human Machine Interface) and precisely managed by a PLC, achieving twist pitch control accuracy within ±2%. This precision is backed by continuous investment in motion control algorithms at Newtopp's R&D center, certified as a National High-Tech Enterprise, ensuring consistent and repeatable process quality.
Stable Tension Take-Up: Equipped with an active take-up system coupled with real-time tension monitoring and feedback. This ensures constant tension throughout the winding process from an empty to a full bobbin, effectively protecting the wire from stretching or deformation. This is fundamental for producing low-latency, high-performance cables.
The Triple Stranding Machine is primarily used in manufacturing network data cables that require high transmission performance:
Standard Network Cables: Twisting pairs for CAT5E, CAT6, CAT6A, CAT7/7A, etc.
High-Performance Shielded Cables: For cables with high shielding effectiveness used in data centers and server farms.
Industrial Communication Cables: Manufacturing communication cables resistant to harsh environments and interference.
As a cable equipment manufacturer with a product portfolio covering the entire process from extrusion and stranding to cabling and sheathing, Newtopp has a deep understanding of the twisting process's critical role within the overall production line. We not only supply standalone machines but also offer professional advice on process integration and optimization based on our holistic view of upstream and downstream processes, ensuring synergistic efficiency for the entire production line.
| Item | Traditional Twinning Machine | Newtopp Triple Stranding Machine |
|---|---|---|
| Design Architecture | Typically Double Pitch | Triple Pitch Design |
| Production Efficiency | Baseline | Significant Theoretical Increase (~1.5x under same back-twist conditions) |
| Control Method | Mechanical adjustment or basic electrical control | Fully Servo Electronic Control, Touchscreen Parameter Setting |
| Control Precision | Relatively lower, experience-dependent | High Precision (within ±2%), Digital Control |
| Tension Management | Simple mechanical control or passive take-up | Active Take-Up, Closed-Loop Constant Tension Control |
| Changeover Convenience | Time-consuming, requires part replacement | Rapid, Recipe Recall via Touchscreen |
To ensure long-term stable operation of the equipment, Newtopp recommends following these guidelines and provides standardized service support based on our ISO9001 quality management system:
Daily Checks: Clean guide wheels and sensors; inspect air and electrical connections.
Regular Maintenance: Lubricate moving parts as per the manual schedule; inspect and calibrate tension sensors; clean internal dust accumulation.
Professional Maintenance: We recommend periodic systematic inspection and accuracy verification by qualified technicians. Newtopp has a domestic and global after-sales service network capable of providing original factory maintenance, spare part replacement, and remote technical support.
Operator Training: Operators should receive systematic training on equipment structure, safety protocols, HMI operation, and basic troubleshooting. Newtopp provides comprehensive commissioning training and detailed operation manuals to our customers.
Q1: What is the primary purpose of the triple-pitch design?
A1: Its main purpose is to significantly increase the machine's operating speed and production efficiency while ensuring twisting quality (particularly in meeting specific back-twist ratio requirements). This is achieved by optimizing the mechanical structure and load distribution, thereby reducing energy consumption and time cost per unit of output.
Q2: What are the practical advantages of servo electronic pitch control over mechanical adjustment?
A2: The advantages are threefold: First, high precision and consistency—digital control eliminates human error. Second, fast changeover—simply switching recipes on the touchscreen completes the task without replacing mechanical parts like gears. Third, facilitated process management—all parameters can be stored and traced, contributing to stable and optimized product quality.
Q3: Why is constant tension control so critical for network cable performance?
A3: Tension fluctuations during the twisting process can lead to uneven twist pitch, slight stretching, or deformation of the wire. This, in turn, increases the cable's "delay skew" and causes impedance irregularities. These are critical defects for high-performance network cables like CAT6A and CAT7 that transmit high-frequency signals. Constant tension control is fundamental to ensuring their electrical performance meets standards.
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