The Planetary Stranding/Pair Twisting Machine is a core cabling machine designed specifically for manufacturing high-performance, complex precision cables. It is particularly well-suited for specialty cables requiring extremely high standards for electrical performance, mechanical strength, flexibility, and consistency.■ Precision Coordinated Motion Principle: Utilizing a unique planetary motion architecture, multiple cores (conductors or elements) rotate and travel precisely and synchronously around a central axis. This design essentially mimics the orbital motion of celestial bodies, ensuring extremely high geometric symmetry and structural stability during the stranding process.■ Optimized Internal Stress Control: During high-speed stranding, this mechanism effectively manages and minimizes residual torque within the cores (significantly reducing the twisting effect). This is crucial for maintaining the core's original physical properties, preventing subsequent deformation, and enhancing the cable's overall flexibility and long-term service life.■ Integrated and Efficient Process: The critical stranding and double-wrapped shielding/protection steps are efficiently completed in a single, continuous process. This integrated design not only significantly improves production efficiency but also eliminates potential quality fluctuations caused by process changeovers, ensuring uniformity, density, and tight integration of the shielding or protective layer with the stranded strands.■ Meeting Stringent Application Standards: Its design and process control capabilities make it an ideal choice for producing cutting-edge cables such as those compliant with USB 3.1+ high-speed data transmission specifications, multi-core medical device cables (requiring biocompatibility and high reliability), drag chain cables subject to continuous flexing (high fatigue resistance), high-current cables for new energy charging stations (high electrical safety and durability), and cables for high-speed interconnect components such as QSFP. These applications invariably demand near-perfect electrical isolation, signal integrity, mechanical toughness, and environmental adaptability.■ Adapting to Complex Cable Structures: The planetary structure demonstrates excellent adaptability and processing capabilities for complex cable configurations, including high-core counts, special-shaped conductors, and composite shielding structures (such as double-wrapped aluminum foil + braid), ensuring process controllability and product consistency even in complex structures.

■ Used widely: Used for power wire, computer wire, data wire, and high-frequency wire outside coating insulation extrusion. ■ High output: Optimizing screw design, Screw durability, non-cohesive gel, not to take off a chrome, color change quickly, high wire speed, high output. ■ High quality: Extrusion concentricity: over 90%, OD tolerance:+/-0.03.■ Temperature control precision: adopted SCR power control machine with imported high-quality temperature control table, the machine temperature is controlled within +/-1℃. ■ Easy control: Intelligent control, wire diameter auto-feedback and adjustment, hommization machine design combined with NEWTOPP specialized touch screen. make machine operation easier and more convenient.

This copper busbar/aluminum busbar extrusion production line is used to forcefully extrude molten copper or aluminum alloy through a specifically shaped die, continuously producing busbar blanks with the desired cross-sectional shape.■ Melting and Holding: Melts and maintains the metal raw material at an appropriate temperature and purity.■ High-Pressure Extrusion: Uses tremendous pressure to force the molten metal through the forming die.■ Forming and Cooling: Rapidly cools the extruded profile and sets its shape.■ Straightening and Pulling: Straightens the profile to ensure its straightness.■ Cutting to Length: Cuts the finished product to a predetermined length.■ Stacking and Accumulation: Automates the collection and stacking of finished busbars.■ Die System: A critical component that determines the final shape of the product.■ Centralized Control: Coordinates the stable operation of the entire production process.

■ Used widely: Used for high-frequency wire, data wire, computer wire, and power wire multi-group twisting. ■ High output: High rotation speed, the production efficiency is 2 times that traditional type. ■ Tension stability: Wrapping and take-up tension remain constant from start to end. ■ Pitch accurately: Set pitch on the touch screen, PLC control. Pitch is steady while it's normal or accelerates and decelerates. ■ Traversing: Adopted axis-row type, traversing space and distance can be set freely. ■ This is the latest Cantilever standing machine with a capstan: better pitch, better quality.

The 1250 Double Bow Stranding Machine is an industrial device whose core function is to efficiently and tightly spirally wind (twist) multiple single-strand wires together according to a specific pattern, forming a structurally stable cable unit with enhanced electrical performance.■ Double Bow Design: The core of the machine lies in its unique "Double Bow" mechanism. These two bow-shaped retracting and retracting mechanisms work together to ensure balanced tension and smooth movement of the multiple strands during high-speed twisting, reducing stress damage and improving stranding uniformity.■ Efficient Wire Stranding Capability: Designed to simultaneously process a large number of single wires, it can efficiently bundle and strand large quantities of conductors, optical fibers, or other linear materials (up to their upper specification limits).■ Precise Stranding Control: Through precise mechanical transmission and control (such as cradle-style take-up and pay-off), the twist pitch (twist tightness) and twist direction are highly consistent and controllable, which is crucial for ensuring the electrical properties, flexibility, and structural stability of the final cable. Tension Balance Management: The dual-bow structure, combined with a tension adjustment system, effectively manages the dynamic tension of multiple strands during high-speed twisting, preventing individual strands from being overly tight or loose, reducing the risk of breakage, and ensuring the roundness and straightness of the stranded strand.■ Adaptability and Flexible Production: The design accommodates various wire diameters, materials (such as copper, aluminum, alloys, and optical fiber), and twisting configurations, ensuring production flexibility.■ Stable Production Guarantee: The robust mechanical structure and rational layout ensure high-speed, continuous, and stable production operations, meeting the demands of large-scale cable manufacturing.■ Improving Cable Performance: The ultimate goal is to produce stranded wire cores with excellent electrical conductivity, signal transmission quality, anti-interference capabilities, mechanical strength, and flexible bending properties. These stranded wires are essential components for various types of wires and cables, such as power cables, communication cables, and data cables.

Usage: Suitable for back-twist pay-off and bare-twist pair twisting of insulation core-wires of data cables such as Cat-5, Cat-5e, Cat-6 and HDMI 2.1, etc. Feature: Back-twist before pair twisting and reduce the wire damage during the twisting process. Back-twist and pair-twisting machines worked together. Main parts: Φ500 Active back-twist pay off machine and Φ500 pair twisting machine

Usage: Suitable for CAT5E/ CAT6/ CAT7 Lan cables pair twisting. 1. Triple pitches design, 1.5 times speed to traditional double twisting machine when with 33% back twisting rate. 2. Servo electronic pitch, touch screen setting, PLC controller, accuracy within +/-2%. 3. Active take up, tension stable from empty to full bobbin.